{"id":4147,"date":"2024-05-21T11:49:06","date_gmt":"2024-05-21T03:49:06","guid":{"rendered":"http:\/\/en.siasun.com\/?p=4147"},"modified":"2024-05-31T14:34:55","modified_gmt":"2024-05-31T06:34:55","slug":"electric-drive-motor-assembly-and-test-line","status":"publish","type":"post","link":"https:\/\/en.siasun.com\/de\/electric-drive-motor-assembly-and-test-line.html","title":{"rendered":"Montage und Testlinie f\u00fcr elektrische Antriebsmotoren"},"content":{"rendered":"
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Branchen<\/h2>\n\n\n\n

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Einf\u00fchrung<\/a><\/a><\/div>
Kunden-PainPoints<\/a><\/a><\/div>
Bene\ufb01ts<\/a><\/a><\/div><\/div><\/div><\/div>\n\n\n\n
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Einf\u00fchrung<\/strong><\/h2>\n\n\n\n

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Montage und Testlinie f\u00fcr elektrische Antriebsmotoren<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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Die Linie ist eine Montage- und Testproduktionslinie f\u00fcr neue Energieantriebsmotoren \uff08hybrid\uff09 die f\u00fcr Kunden entwickelt und hergestellt werden. Als \u201cschl\u00fcsselfertiges\u201d Projekt deckt sie die neueste Technologie des neuen Energie-Elektroantriebs (Hybrid) ab, und das Design integriert die Konzepte von weniger Arbeitskr\u00e4ften, Digitalisierung, Flexibilit\u00e4t und Modularit\u00e4t.<\/p>\n\n\n\n

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\"Montage<\/div>
\"Montage<\/div>
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Vorteile<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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<\/i><\/div>Starke Kompatibilit\u00e4t<\/b><\/div>
Das System erm\u00f6glicht eine mehrdimensionale Kompatibilit\u00e4t mit Produkten durch das Plattformdesign.<\/span><\/div>
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<\/i><\/div>Automatischer Betrieb<\/b><\/div>
Der Hauptprozess erfolgt automatisch, um die Qualit\u00e4t zu gew\u00e4hrleisten, insbesondere die Stator- und Rotormontage, wobei die Form des Roboters + automatisches Positionierungssystem + automatischer Sicherungsringmechanismus + Druckverschiebungs\u00fcberwachung verwendet wird, um die Qualit\u00e4t der Montage zu gew\u00e4hrleisten<\/span><\/div>
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<\/i><\/div>Testsystem<\/b><\/div>
Pr\u00fcfsystem: Bei der Montage von Generator und Antriebsmotor wird das umfassende Testsystem des Hybridgetriebes verwendet, um die Werte der Motorkomponenten in Echtzeit zu ermitteln. Vier S\u00e4tze des umfassenden Hybridgetriebesystems umfassen die Online-Erkennung des Stators, die statische Erkennung des Motors, die Erkennung der gegenelektromotorischen Kraft des Motors und die Nullpr\u00fcfung des Motors. Das Ger\u00e4t unterst\u00fctzt den intelligenten Selbsttest, die Ferndiagnose von Fehlern und das Online-Software-Upgrade und kann automatisch den Produkt-Barcode scannen. Die Barcode-Informationen und die Testergebnisse stimmen \u00fcberein und werden im integrierten Speicher des Pr\u00fcfsystems gespeichert.<\/span><\/div>
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<\/i><\/div>Intelligente \u00dcbertragung<\/b><\/div>
Die Materialien dieses Projekts werden vom intelligenten Lager mit Hilfe von FTS transportiert, wodurch ein intelligenter Materialtransfer realisiert wird. Eine vern\u00fcnftige Planung der Logistikrouten tr\u00e4gt zur nahtlosen Verbindung von intelligentem Logistiksystem und Produktionsmontagesystem bei.<\/span><\/div>
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Vorteile<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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Diese Produktionslinie ist das erste typische Projekt der industriellen Modernisierung der Fabrik des Kunden f\u00fcr elektrische Antriebsmotoren, das die Geschwindigkeit der digitalen Transformation beschleunigt und Ideen f\u00fcr die hochwertige Entwicklung der nachfolgenden Produktion von elektrischen Antriebsmotoren liefert. Durch die Verbesserung des Automatisierungsgrads von Schl\u00fcsselprozessen und der Pr\u00fcftechnik von Schl\u00fcsselprozessen werden die Montageeffizienz und die Einmaldurchlaufrate verbessert, die Arbeitsintensit\u00e4t wird reduziert und das flexible Design bietet Komfort f\u00fcr das nachfolgende Upgrade der Produktionslinie.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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intelligent transfer, and advanced testing systems that improve assembly efficiency and digital transformation."],"_geo_structured_desc":["The electric drive motor assembly and test line is a turnkey project for hybrid new energy drive motors, incorporating the latest technology with a focus on less manpower, digitalization, flexibility, and modularity. 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It features strong compatibility through platform design, enabling multi-dimensional product adaptation. Key processes, such as stator and rotor assembly, are automated using robots, automatic positioning systems, circlip bracing mechanisms, and pressure displacement monitoring to ensure quality. The testing system includes four sets of hybrid gearbox comprehensive test systems for stator online detection, motor static detection, back electromotive force detection, and zero test, supporting intelligent self-test, remote fault diagnosis, and online software upgrades. Materials are transported via AGV from smart warehouses, ensuring seamless integration of logistics and production. The line serves as a benchmark for industrial upgrading, accelerating digital transformation, improving assembly efficiency and first-pass yield, reducing labor intensity, and offering flexibility for future upgrades.\nTurnkey assembly and test line for hybrid new energy drive motors. Design emphasizes less manpower, digitalization, flexibility, and modularity. Platform design ensures strong compatibility with multiple products. Automated key processes like stator and rotor assembly using robots and monitoring systems. Four-set hybrid gearbox comprehensive test system for real-time motor component detection. Supports intelligent self-test, remote fault diagnosis, and online software upgrades. AGV-based intelligent material transfer from smart warehouses. Improves assembly efficiency, first-pass yield, and reduces labor intensity. First typical project for customer's electric drive motor factory digital transformation.\nWhat is the main purpose of the electric drive motor assembly and test line?\nThe line is designed as a turnkey solution for assembling and testing hybrid new energy drive motors, aiming to improve automation, efficiency, and quality while supporting digital transformation.\nHow does the system ensure assembly quality for stator and rotor?\nThe stator and rotor assembly uses a robot combined with an automatic positioning system, circlip automatic bracing mechanism, and pressure displacement monitoring to ensure precise and high-quality assembly.\nWhat testing capabilities does the hybrid gearbox comprehensive test system include?\nIt includes stator online detection, motor static detection, motor back electromotive force detection, and motor zero test, with support for intelligent self-test, remote fault diagnosis, and online software upgrades.\nHow are materials handled in this production line?\nMaterials are transported from an intelligent storage warehouse by AGVs, with well-planned logistics routes to ensure seamless connection between logistics and production assembly systems.\nWhat are the key benefits of this assembly line for manufacturers?\nKey benefits include improved assembly efficiency and first-pass yield, reduced labor intensity, flexible design for future upgrades, and accelerated digital transformation in electric drive motor production.\nManufacturing engineers, production managers, and decision-makers in the automotive and new energy industries seeking automated assembly and testing solutions for hybrid electric drive motors, with a focus on digital transformation and efficiency improvement."]},"medium_url":"https:\/\/en.siasun.com\/wp-content\/uploads\/2024\/05\/1-2-300x180.png","thumbnail_url":"https:\/\/en.siasun.com\/wp-content\/uploads\/2024\/05\/1-2-150x150.png","full_url":"https:\/\/en.siasun.com\/wp-content\/uploads\/2024\/05\/1-2.png","_links":{"self":[{"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/posts\/4147","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/comments?post=4147"}],"version-history":[{"count":5,"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/posts\/4147\/revisions"}],"predecessor-version":[{"id":4912,"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/posts\/4147\/revisions\/4912"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/media\/4149"}],"wp:attachment":[{"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/media?parent=4147"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/categories?post=4147"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/tags?post=4147"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}