{"id":6901,"date":"2023-03-31T10:57:37","date_gmt":"2023-03-31T02:57:37","guid":{"rendered":"https:\/\/en.siasun.com\/?p=6901"},"modified":"2026-04-07T09:45:14","modified_gmt":"2026-04-07T01:45:14","slug":"the-application-of-collaborative-robots-based-on-welding-vision-based-teachless-technology-in-container-manufacturing","status":"publish","type":"post","link":"https:\/\/en.siasun.com\/es\/the-application-of-collaborative-robots-based-on-welding-vision-based-teachless-technology-in-container-manufacturing.html","title":{"rendered":"\u00a0soldadura de contenedores"},"content":{"rendered":"
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Introducci\u00f3n<\/a><\/a><\/div>
Puntos d\u00e9biles de los clientes<\/a><\/a><\/div>
Beneficios<\/a><\/a><\/div><\/div><\/div><\/div>\n\n\n\n
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Introducci\u00f3n<\/strong><\/h2>\n\n\n\n

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\u00a0soldadura de contenedores<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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La aplicaci\u00f3n de robots colaborativos con tecnolog\u00eda teachless basada en visi\u00f3n de soldadura en la fabricaci\u00f3n de contenedores aprovecha las caracter\u00edsticas de ligereza, flexibilidad y seguridad de los robots. Combinados con sensores l\u00e1ser 2D y un sistema de visi\u00f3n 3D, los robots identifican autom\u00e1ticamente los cordones de soldadura para automatizar la soldadura en la l\u00ednea de producci\u00f3n.<\/p>\n\n\n\n

El sistema incluye el robot, el armario de control, el sistema de visi\u00f3n (c\u00e1mara 3D, ordenador industrial, software de visi\u00f3n), la soldadora, el alimentador de alambre y la antorcha de soldadura, integrados en el control PLC de la l\u00ednea de producci\u00f3n. El robot est\u00e1 montado sobre una base o soporte m\u00f3vil, lo que permite la colaboraci\u00f3n humano-robot sin vallas protectoras, ahorrando espacio. Gracias a la tecnolog\u00eda teachless basada en la visi\u00f3n, las c\u00e1maras 3D o los sensores l\u00e1ser 2D capturan nubes de puntos para corregir autom\u00e1ticamente las desviaciones de posicionamiento, lo que elimina la ense\u00f1anza manual y mejora la eficacia y la precisi\u00f3n.<\/p>\n\n\n\n

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\"Estaci\u00f3n<\/div>
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Proyectos destacados<\/strong><\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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1. Ahorro de mano de obra y mejora de la eficiencia de la producci\u00f3n<\/strong>: Gracias a la mejora de la l\u00ednea de montaje y al despliegue de unas 60 estaciones de visi\u00f3n de soldadura robotizada colaborativa, la necesidad de mano de obra para soldadores se reduce en unas 60 personas. La mejora de la calidad de la soldadura tambi\u00e9n reduce las tareas posteriores a la soldadura y el amolado, con lo que se ahorran unos 10 trabajadores m\u00e1s en el proceso.<\/p>\n\n\n\n

2. Hacer frente a la escasez de mano de obra<\/strong>: Esta soluci\u00f3n alivia eficazmente la prolongada \u201cescasez de soldadores\u201d y los problemas de envejecimiento de la mano de obra en la construcci\u00f3n naval, a la vez que libera a los trabajadores de primera l\u00ednea de entornos con mucho polvo e intensa radiaci\u00f3n de arco.<\/p>\n\n\n\n

3.  Fomento de la transformaci\u00f3n empresarial y creaci\u00f3n de nuevas funciones t\u00e9cnicas<\/strong>: El modelo de colaboraci\u00f3n humano-robot ha fomentado nuevas funciones t\u00e9cnicas como la de \u201cingeniero de mantenimiento robotizado\u201d, impulsando la transici\u00f3n de los tradicionales soldadores \u201cmanuales\u201d a operadores \u201ct\u00e9cnicos\u201d.<\/p>\n\n\n\n

4. Verificaci\u00f3n de la viabilidad del despliegue de robots colaborativos a gran escala y de la fiabilidad de los equipos dom\u00e9sticos<\/strong>: El despliegue de 60 robots soldadores visuales en un cl\u00faster verifica la viabilidad de las aplicaciones de robots colaborativos a gran escala en escenarios complejos. Tambi\u00e9n demuestra la fiabilidad de los equipos inteligentes dom\u00e9sticos en tareas pesadas y no est\u00e1ndar. El proyecto recupera su inversi\u00f3n y se hace rentable en un a\u00f1o, proporcionando un modelo cuantificable y reproducible para la reducci\u00f3n de costes y la mejora de la eficiencia en industrias como la fabricaci\u00f3n de contenedores.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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beneficios<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n

Este proyecto ha permitido mejoras significativas tanto en la eficiencia de la producci\u00f3n como en la calidad mediante una profunda adaptaci\u00f3n de los procesos y la optimizaci\u00f3n de los sistemas para la fabricaci\u00f3n de contenedores. Mediante el despliegue de 60 sistemas de visi\u00f3n de soldadura rob\u00f3tica colaborativa, se abordaron con \u00e9xito los retos de flexibilidad de los robots industriales tradicionales en dise\u00f1os de l\u00edneas de montaje compactas, al tiempo que se resolv\u00edan los problemas de consistencia de la soldadura manual. Los robots colaborativos trabajan en estrecha colaboraci\u00f3n con los operarios sin necesidad de vallas de seguridad, adapt\u00e1ndose perfectamente a las limitaciones de espacio de la l\u00ednea de producci\u00f3n de Ningbo CIMC.<\/p>\n\n\n\n

Adem\u00e1s, el proyecto consigue un cambio r\u00e1pido para la producci\u00f3n de lotes multiproducto, con paquetes de procesos modulares que permiten llamar a los programas de soldadura con un solo clic, lo que reduce el tiempo de cambio de varias horas a s\u00f3lo unos minutos, realizando una verdadera automatizaci\u00f3n flexible. La innovaci\u00f3n tecnol\u00f3gica de SIASUN DUCO no s\u00f3lo aumenta la eficiencia de la producci\u00f3n, sino que tambi\u00e9n promueve la transformaci\u00f3n de las habilidades de los empleados, haciendo que los trabajadores pasen de ser operarios \u201cmanuales\u201d a operarios \u201ct\u00e9cnicos\u201d, solucionando la escasez de mano de obra y mejorando el valor de los empleados.<\/p>\n\n\n\n

Mediante el modelo de \u201ccolaboraci\u00f3n en cl\u00fasteres\u201d y el enfoque de \u201ccocreaci\u00f3n de procesos\u201d, este proyecto ofrece una soluci\u00f3n cuantificable y reproducible de reducci\u00f3n de costes y mejora de la eficiencia, ayudando al cliente a avanzar hacia un modelo de producci\u00f3n m\u00e1s eficiente e inteligente.<\/p>\n\n\n\n

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It uses vision-based teachless technology to automatically identify weld seams and correct positioning deviations, eliminating manual teaching.\n\n**Project Highlights:**\n1. **Labor Savings & Efficiency:** Deployment of 60 collaborative robot welding vision stations reduced the need for welders by approximately 60 and saved an additional 10 workers in post-welding grinding.\n2. **Addressing Labor Shortages:** The solution alleviates the 'welder shortage' and aging workforce issues in shipbuilding while improving working conditions.\n3. **Role Transformation:** The human-robot collaboration creates new technical roles like 'robot maintenance engineers,' transitioning workers from manual to technical operators.\n4. **Feasibility & Reliability:** The cluster deployment of 60 robots proves the feasibility of large-scale collaborative robot use in complex scenarios and the reliability of domestic equipment. The project recoups its investment within a year.\n\n**Benefits:** The system enables rapid switching for multi-product batch production with modular process packages, reducing changeover time from hours to minutes. It enhances production efficiency, promotes employee skill transformation, and provides a quantifiable, replicable model for cost reduction and efficiency improvement."],"_geo_faqs":["[{\"question\":\"How does vision-based teachless technology work for container welding?\",\"answer\":\"The system uses 2D laser sensors or 3D cameras to capture point clouds of the workpiece. This vision system automatically identifies weld seams and corrects any positioning deviations, eliminating the need for manual teaching or programming of the robot path.\"},{\"question\":\"What are the main benefits of using collaborative robots for container welding?\",\"answer\":\"Key benefits include significant labor savings (reducing the need for 60 welders and 10 grinding workers), improved welding quality, alleviation of the skilled welder shortage, and the creation of new technical roles. The system also enables rapid product changeovers, reducing downtime from hours to minutes.\"},{\"question\":\"Can collaborative robots be deployed on a large scale in container manufacturing?\",\"answer\":\"Yes, the article highlights a successful case where 60 collaborative robot welding stations were deployed in a cluster. 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It also improves working conditions by removing workers from high dust and intense arc radiation environments.\"},{\"question\":\"What is the return on investment for implementing collaborative robot welding in a container factory?\",\"answer\":\"The article states that the project recovers its investment and becomes profitable within one year, providing a quantifiable and replicable model for cost reduction and efficiency improvement in the container manufacturing industry.\"}]"],"_geo_key_points":["[\"Collaborative robots with vision-based teachless technology automate container welding by automatically identifying weld seams.\",\"A deployment of 60 collaborative robot welding stations reduced the workforce by 60 welders and 10 grinding workers.\",\"The system alleviates the 'welder shortage' and transforms workers from manual welders to technical operators.\",\"The project proves the feasibility and reliability of large-scale collaborative robot deployment in complex industrial scenarios.\",\"Modular process packages enable rapid product changeovers, reducing setup time from hours to minutes.\",\"The investment in the project is recovered within one year, providing a replicable model for cost reduction.\"]"],"_geo_target_audience":["Manufacturing engineers, factory managers, and decision-makers in the container manufacturing and shipbuilding industries who are seeking automation solutions to address labor shortages, improve welding quality, and increase production efficiency."],"_geo_manual_overrides":["[\"_geo_short_summary\",\"_geo_structured_desc\",\"_geo_faqs\",\"_geo_key_points\",\"_geo_target_audience\"]"],"_geo_last_modified":["2026-07-23T10:52:57+08:00"],"_geo_version":["2"],"_geo_has_data":["1"],"themepark_seo_title":["Container Welding: Collaborative Robots with Vision-Based Teachless Technology"],"themepark_seo_description":["Discover how vision-based teachless collaborative robots automate container welding, reducing labor by 60, improving efficiency, and solving welder shortages. Scalable, cost-effective solution for flexible production."],"_geo_ai_search_text":["\u00a0container welding\nThis article details the application of collaborative robots with vision-based teachless technology in container welding, highlighting labor savings, efficiency improvements, and a successful large-scale deployment at CIMC.\n**Industry & Application:** The article focuses on container manufacturing, where collaborative robots equipped with 2D laser sensors and 3D vision systems are used for automated welding.\n\n**Technology & System:** The system integrates a robot, control cabinet, vision system (3D camera, industrial computer, vision software), welding machine, wire feeder, and welding torch. It uses vision-based teachless technology to automatically identify weld seams and correct positioning deviations, eliminating manual teaching.\n\n**Project Highlights:**\n1. **Labor Savings & Efficiency:** Deployment of 60 collaborative robot welding vision stations reduced the need for welders by approximately 60 and saved an additional 10 workers in post-welding grinding.\n2. **Addressing Labor Shortages:** The solution alleviates the 'welder shortage' and aging workforce issues in shipbuilding while improving working conditions.\n3. **Role Transformation:** The human-robot collaboration creates new technical roles like 'robot maintenance engineers,' transitioning workers from manual to technical operators.\n4. **Feasibility & Reliability:** The cluster deployment of 60 robots proves the feasibility of large-scale collaborative robot use in complex scenarios and the reliability of domestic equipment. The project recoups its investment within a year.\n\n**Benefits:** The system enables rapid switching for multi-product batch production with modular process packages, reducing changeover time from hours to minutes. It enhances production efficiency, promotes employee skill transformation, and provides a quantifiable, replicable model for cost reduction and efficiency improvement.\nCollaborative robots with vision-based teachless technology automate container welding by automatically identifying weld seams. A deployment of 60 collaborative robot welding stations reduced the workforce by 60 welders and 10 grinding workers. The system alleviates the 'welder shortage' and transforms workers from manual welders to technical operators. The project proves the feasibility and reliability of large-scale collaborative robot deployment in complex industrial scenarios. Modular process packages enable rapid product changeovers, reducing setup time from hours to minutes. The investment in the project is recovered within one year, providing a replicable model for cost reduction.\nHow does vision-based teachless technology work for container welding?\nThe system uses 2D laser sensors or 3D cameras to capture point clouds of the workpiece. This vision system automatically identifies weld seams and corrects any positioning deviations, eliminating the need for manual teaching or programming of the robot path.\nWhat are the main benefits of using collaborative robots for container welding?\nKey benefits include significant labor savings (reducing the need for 60 welders and 10 grinding workers), improved welding quality, alleviation of the skilled welder shortage, and the creation of new technical roles. The system also enables rapid product changeovers, reducing downtime from hours to minutes.\nCan collaborative robots be deployed on a large scale in container manufacturing?\nYes, the article highlights a successful case where 60 collaborative robot welding stations were deployed in a cluster. This proves the feasibility of large-scale deployment in complex, heavy-duty environments and demonstrates the reliability of domestic intelligent equipment.\nHow does this solution address the labor shortage in welding?\nBy automating the welding process, the solution reduces the reliance on human welders, directly addressing the chronic 'welder shortage' and the aging workforce. It also improves working conditions by removing workers from high dust and intense arc radiation environments.\nWhat is the return on investment for implementing collaborative robot welding in a container factory?\nThe article states that the project recovers its investment and becomes profitable within one year, providing a quantifiable and replicable model for cost reduction and efficiency improvement in the container manufacturing industry.\nManufacturing engineers, factory managers, and decision-makers in the container manufacturing and shipbuilding industries who are seeking automation solutions to address labor shortages, improve welding quality, and increase production efficiency."]},"medium_url":"https:\/\/en.siasun.com\/wp-content\/uploads\/2026\/03\/\u9996\u56fe-300x180.jpg","thumbnail_url":"https:\/\/en.siasun.com\/wp-content\/uploads\/2026\/03\/\u9996\u56fe-150x150.jpg","full_url":"https:\/\/en.siasun.com\/wp-content\/uploads\/2026\/03\/\u9996\u56fe.jpg","_links":{"self":[{"href":"https:\/\/en.siasun.com\/es\/wp-json\/wp\/v2\/posts\/6901","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/en.siasun.com\/es\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/en.siasun.com\/es\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/en.siasun.com\/es\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/en.siasun.com\/es\/wp-json\/wp\/v2\/comments?post=6901"}],"version-history":[{"count":3,"href":"https:\/\/en.siasun.com\/es\/wp-json\/wp\/v2\/posts\/6901\/revisions"}],"predecessor-version":[{"id":6959,"href":"https:\/\/en.siasun.com\/es\/wp-json\/wp\/v2\/posts\/6901\/revisions\/6959"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/en.siasun.com\/es\/wp-json\/wp\/v2\/media\/6904"}],"wp:attachment":[{"href":"https:\/\/en.siasun.com\/es\/wp-json\/wp\/v2\/media?parent=6901"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/en.siasun.com\/es\/wp-json\/wp\/v2\/categories?post=6901"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/en.siasun.com\/es\/wp-json\/wp\/v2\/tags?post=6901"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}