{"id":4472,"date":"2024-05-23T14:57:50","date_gmt":"2024-05-23T06:57:50","guid":{"rendered":"http:\/\/en.siasun.com\/?p=4472"},"modified":"2024-05-31T14:55:13","modified_gmt":"2024-05-31T06:55:13","slug":"intelligent-inspection-workstation","status":"publish","type":"post","link":"https:\/\/en.siasun.com\/intelligent-inspection-workstation.html","title":{"rendered":"Intelligent Inspection Workstation"},"content":{"rendered":"\n
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Industries<\/h2>\n\n\n\n

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Introduction<\/a><\/a><\/div>
Customer PainPoints<\/a><\/a><\/div>
Bene\ufb01ts<\/a><\/a><\/div><\/div><\/div><\/div>\n\n\n\n
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Introduction<\/strong><\/h2>\n\n\n\n

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Intelligent Inspection Workstation<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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The traditional measurement method is t o use different specifications of the gage and coordinate pointing measurement for product inspection . It can only inspect the relevant contour dimension information, and cannot respond quickly to some shape and position tolerance inspection, and cannot quantify the data. Manual inspection methods have been unable to meet the technical requirements of the product and production cycle. With the popularity and application of automated three-dimensional inspection in large industrial manufacturing enterprises, the future of automated three-dimensional inspection system will help “automated three- dimensional inspection line” and “automated three-dimensional inspection workshop” construction . Through the seamless connection between the robot 3D inspection system and the assembly line, the unmanned large-scale high-efficiency intelligent inspection is truly realised, providing new possibilities for China’s intelligent manufacturing.<\/p>\n\n\n\n

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\"Intelligent<\/div>
\"Intelligent<\/div><\/div><\/i><\/a><\/i><\/a>
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Customer Pain Points<\/strong><\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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The detection process is subjective and dynamic, the test results depend mainly on the subjective evaluation of the inspector. This will lead to different inspectors may get different detection results, easy to cause detection of misjudgment, and detection efficiency is low;Complex surface detection accuracy can not be judged, no specific quantitative testing data as the basis for judging the accuracy of detection; sometimes need to produce and process the corresponding inspection tooling, extending the manufacturing cycle, and less flexible, increasing production costs.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Solution<\/strong><\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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Using DUCO collaborative robotic automation equipment equipped with 3D laser scanning and measuring equipment, the workpiece to be inspected for 3D measurement, obtaining three-dimensional data on the surface of the workpiece, through the data processing process to get the measurement model aligned with the design model, extracting the key data of the actual characteristics of the measurement and comparing it with the theoretical model, analysing the inspection of the workpiece with speciic dimensions or defects. Thus, the batch and automated inspection of production workpieces can be completed, thus improving the eficiency of inspection. In addition, DUCO coIIaborative robots can also be equipped with intelligent rotary table mechanism, automated rotation and support flexible tooling, all-round acquisition of surface 3D data.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Fields of application<\/strong><\/strong><\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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The workstation can be widely used in automotive, mould, machinery, semiconductor components, plastics, aerospace, archaeology and other important ieIds.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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benefits<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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  1. High inspection efficiency: fully automatic batch inspection efficiency increased by more than 5 times;<\/li>\n\n\n\n
  2. Scanning accuracy to meet the requirements: scanning accuracy can reach 0.025MM;<\/li>\n\n\n\n
  3. fast measurement speed: 1.3 million times \/ second efficient data acquisition;<\/li>\n\n\n\n
  4. support for demonstration and offline programming, safety net rely on, easy to deploy the machine large movement trajectory;<\/li>\n\n\n\n
  5. high degree of intelligence: through a key to start can be automated, intelligent and fast collection of injection moulding parts full-size data;<\/li>\n\n\n\n
  6. Automatic scanning, eficient processing: automated inteIIigent inspection system automatically scan data for noise removal, coordinate alignment and splicing merger processing. Formation of complete three-dimensional data. Through the analysis of the batch testing error data report can understand the processing process deficiencies, in order to make timely changes and optimisation of the production process, to improve the product quaIiication rate.<\/li>\n<\/ol>\n<\/div>\n<\/div>\n\n\n\n

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Overcome manual measurement pain points, achieve 0.025mm accuracy, and boost efficiency by 5x for automotive, aerospace, and more."],"_geo_ai_search_text":["Intelligent Inspection Workstation\nDUCO collaborative robots with 3D laser scanning automate inspection, boosting efficiency 5x, accuracy to 0.025mm, and enabling batch, intelligent quality control across industries.\nThe article introduces the Intelligent Inspection Workstation, which replaces traditional manual and gage-based measurement methods that are subjective, slow, and unable to quantify complex tolerances. Customer pain points include inconsistent inspection results, inability to judge complex surface accuracy, and high costs from custom tooling. The solution uses DUCO collaborative robots equipped with 3D laser scanning to capture full surface data, align it with design models, and extract key measurements for batch inspection. It can also integrate rotary tables and flexible tooling for comprehensive data acquisition. Applications span automotive, mold, machinery, semiconductors, plastics, aerospace, and archaeology. Key benefits include over 5x efficiency improvement, scanning accuracy of 0.025mm, fast data acquisition at 1.3 million points\/second, offline programming support, easy deployment, one-click automation, and automatic data processing (noise removal, alignment, merging) to generate complete 3D data and error reports for process optimization.\nAutomated inspection replaces subjective manual methods, eliminating misjudgment. 3D laser scanning captures complex surface data with 0.025mm accuracy. Batch inspection efficiency increases by more than 5 times. Data acquisition speed reaches 1.3 million points per second. Supports offline programming and easy deployment without safety net. One-click start enables full automation for injection molding parts. Automated data processing includes noise removal, coordinate alignment, and splicing. Error data reports help optimize production processes and improve yield. Applicable to automotive, mold, machinery, semiconductors, plastics, aerospace, etc.\nWhat are the main limitations of traditional manual inspection methods?\nTraditional manual inspection relies on subjective evaluation, leading to inconsistent results and misjudgment. It cannot accurately measure complex surface tolerances, lacks quantitative data, often requires custom tooling that extends manufacturing cycles, and has low efficiency.\nHow does the DUCO Intelligent Inspection Workstation improve inspection accuracy?\nThe workstation uses a collaborative robot equipped with a 3D laser scanner to capture high-precision surface data of the workpiece. The scanning accuracy reaches 0.025mm, and the system aligns the measured data with the design model to extract key characteristics, enabling precise quantification of dimensions and defects.\nWhat industries can benefit from this intelligent inspection solution?\nThe workstation is widely applicable in automotive, mold, machinery, semiconductor components, plastics, aerospace, archaeology, and other important fields that require high-precision, batch inspection of workpieces.\nCan the system handle batch inspection automatically?\nYes, the system is designed for fully automated batch inspection. It can be started with one click, automatically scan and process data for multiple workpieces, and generate error reports, improving inspection efficiency by more than 5 times compared to manual methods.\nManufacturing quality engineers, production managers, automation integrators, and industrial buyers in automotive, aerospace, mold, plastics, and semiconductor industries seeking to replace manual inspection with automated, high-precision 3D measurement solutions."]},"medium_url":"https:\/\/en.siasun.com\/wp-content\/uploads\/2024\/05\/1-19-300x180.png","thumbnail_url":"https:\/\/en.siasun.com\/wp-content\/uploads\/2024\/05\/1-19-150x150.png","full_url":"https:\/\/en.siasun.com\/wp-content\/uploads\/2024\/05\/1-19.png","_links":{"self":[{"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/posts\/4472","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/comments?post=4472"}],"version-history":[{"count":5,"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/posts\/4472\/revisions"}],"predecessor-version":[{"id":6121,"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/posts\/4472\/revisions\/6121"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/media\/4475"}],"wp:attachment":[{"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/media?parent=4472"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/categories?post=4472"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/tags?post=4472"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}